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ancient kiln | 21st century logbook

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July 21, 2006

Rockware Yakishime

Filed under: Pieces, Clay Bodies — odin @ 7:47 pm

The word “yakishime” refers to pottery that is fired without any applied glaze. Of course, natural ash glaze builds up on the pottery in different ways during a wood firing and thus, “yakishime” is a broad term covering many types of wood-fired pottery effects. One type of yakishime I’m quite interested in learning is hi-iro (”fire-color”) … or so I believe. The truth is, I’m beginning to doubt my desire to some degree because I keep doing things that are completely contrary to production of hi-iro. Perhaps I’m simply not ready for hi-iro yet.

Musings aside, before the last anagama firing I mixed up a batch of “clay” which I had hoped would develop colorful hi-rio (I say “clay” in quotes because it had very little actual clay in it). I must have been drunk or distracted because what I made was something destined to be glassy — and I knew that as I was dumping everything together — I just didn’t really think about it. Secondly, I did a two hour period of quick cooling at the end of the firing in which I used this clay. Quick cooling an anagama brings out the gloss and wipes out orange and red. As I mentioned — my actions say I want glassy shizenyu, not hi-iro.

CORRECTION — I mixed up my measurements here and after making this clay the other day, I wondered why it was so darn short and unthrowable compared to the first batch — looking back at my notes, I see halved the clay measurement and doubled the feldspar. That should make an interesting test!

Here’s the recipe. Take note however, all measures are volumetric — no scales were harmed in the making of this “clay”:

  • 40% 20% Custar Feldspar, crushed 10 mesh (not powder)
  • 40% silica
  • 20% 40% Lincoln Fireclay

As one might expect with all that glass making stuff, I didn’t get bright orange fire-color. Regardless, this clay is yummy. The anagama gave me a shizenyu piece that ranges from steel-blue to aquamarine. The glaze surface is exceptionally deep and three-dimensional. Some of the feldspar granules were too tough to melt and the white speckles give it a coarsely polished-rock sensibility — sometimes sharp, sometimes smooth. I love its obsidian rock-like qualities.

On the downside, throwing this clay is like throwing knives — not in the circus sense of course, but imagine a clay body full tiny blades. That’s what this one is like. If you make it, I suggest you sacrifice some sponges instead of your fingers.

Enough chatter though, pictures are worth more. Do note, the chunk taken out of the rim is my fault. In my exhaustion at the end of loading the kiln, I grabbed this jar roughly:

rockware yakishime -- custom clay fired in an anagama enlarge

Color in protected areas isn’t bad:
rockware yakishime -- custom clay fired in an anagama enlarge

Oily streams over clear glaze. In person, this glaze is deep — it’s possible to see under the streams which float over clear layers:
rockware yakishime -- custom clay fired in an anagama enlarge

rockware yakishime -- custom clay fired in an anagama enlarge

The sort of fuzzy white looking stuff on the foot is bonded but unmelted sand. I didn’t wad this piece — I just set it on the floor sand. But what a nice blob of multi-dimensional glass in the center this shot:
rockware yakishime -- custom clay fired in an anagama enlarge

The following pictures show something very interesting about this clay. First, this piece is simply a small cup. In the shelf failure that ensued in the 6th firing, it was pushed up against something at the place you see the blobby brown scar. When it was detached, a chunk of the piece was pulled away below the brown patch.

rockware yakishime -- custom clay fired in an anagama enlarge

Here is a detail of that area. Note the peach colored network surrounded by cells of white body — that peach colored material is the fireclay. Everything else is glass from the silica and feldspar. This “clay” is mostly glass with some fireclay glue to make it stick together and hold its shape.

rockware yakishime -- custom clay fired in an anagama enlarge

I’m curious about what this clay would do in a regular gas firing. If you should conduct such an experiment, please send me a picture.

March 28, 2006

Test Clay for Firecolor

Filed under: Clay Bodies, anagama, 6th, Firing — odin @ 1:22 am

I made up a test clay for the current firing. I mentioned in a prior entry that sometimes the best color on anything from the kiln has been on my wadding. What could be more obvious than to make up a batch of clay with similar materials? Why haven’t I done it sooner?

First, let me describe more fully what I want. Furutani fired pieces with incredible firecolor. I have wanted the same result for a long time, but the closest I ever came was orange wadding. I have brown and blue coming out my ears, but no reds.

I can’t speak for all anagamas, but in my firings of unglazed pottery, color is most directly related to clay. Porcelain is generally white. B-mix is sea green on the front, and rust colored on the back (I don’t like the rust). Clays from Seattle Pottery Supply are varying degrees of brown (Sea Mix (brown/tan), Delta White Stoneware (dark tan), Sclupture Buff (very dark brown). Never a red.

At one point in time, I was trying to concoct clay mixtures that mirrored the chemical composition of Shigaraki clays. There were some interesting results, but never a red. I feel my failures were related to the fact that clay is a suspension of particles rather a mass of disolved elements. Think of it this way: let’s say I’m trying to make a clay that has a chemical composition of 1a, 2b, 3c, and 4d (numbers indicate amount of mineral, letters refer to different minerals). Potters make the original clay out of two rocks, rock-one’s chemical analysis is 1a and 2b; rock-two’s is 3c and 4d.

I have at my disposal different materials: rock-a’s chemical analysis is 1a, 2b, and 1c. The other is 2c and 2d. Then I add some pure “d”, two units, and end up with the same chemical composition as the original, but a completely different clay.

You should have seen the spreadsheet — it was pretty nifty. But all that nift didn’t give me firecolor. So, back to the wadding. For whatever reason, the fireclay/silica/grog/rice-bran mix often turns bright orange. Two nights before loading day I suddenly decided to make a wadding like clay. It was two parts Lincoln Fireclay, two parts silica, and one part 10 mesh custer feldspar.

I think it was a good idea to finally give this a shot. But I made a mistake in my haste and exhaustion.

Firecolor does not come about on pieces with lots of ash glaze. Feldspar granules tend to melt and make a glassy smooth glaze. What this means is that my recipe will work against itself. The high silica content should resist glaze formation while the grains of feldspar will be slobbering glaze all over. I suppose it could be interesting, and we shall see, but I’ll have to make another go at the wadding-like clay for the next firing — one that doesn’t work against itself.

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